Mechanical Digitizers

Table of contents

  1. Atomic Force Microscopy
  2. Touch Probes
    1. Digitizer Arms
    2. DIY
  3. Large Scale
    1. Digital Templating
    2. Survey Prisms

Atomic Force Microscopy

Atomic Force Microscopy(AFM) or Scanning Probe Microscopy(SPM)

~ nanometer

AFM

Image modes

Contact mode, Tapping mode, Non-contact mode

modes

Non-contact Mode: Oscillates above the adsorbed fluid layer on the surface during scanning

AFM Probe USC-F0.3-k0.3-10, image above, $980 per 10, Budgetsensors Fabrication steps of AFM Probes

Tip wear and tip breakage in high-speed atomic force microscopes

Touch Probes

Touch Probes

Detecting contact by measuring resistance between the balls and rollers.

ProbeLight

BLUM, The trigger signal is generated via shading of a miniature light barrier

Bridge Coordinate Measuring Machines (CMM) Bridge CMM

CNC Machine -> Workspace alignment/present setting / workpiece measurement, digitizing or inspection

Optical Optically tracked touch probes GOM

GOM touch probe

Digitizer Arms

Passive Robot Arm
Portable Robot Arm

Gage Faro Arm

Typically, robotic arms used in manufacturing offer working volumes ranging from 4 to 12 feet, with radial reach extending from 2 to 6 feet. These arms predominantly come in six- or seven-axis configurations, depending on the specific requirements. Fixed Coordinate Measuring Machines (CMMs) excel in providing extreme precision, surpassing that of portable CMM arms.

DIY

Universal Robots Universal Robot

You can approximate the functionality of a digitizer arm using any robot arm, by reading the axis rotations and reconstructing the location of the end effector in 3D space. Typically, read-outs from a robot arm will be in Euler Angles.

DIY Projects

Digitizer

Touch Probe

Building a Digitizing Probe

Large Scale

Beyond inspection in manufacturing contexts, Frank Gehry was the first architect to incorporate mechanical digitizing into the process of form making: Source: Gehry Technologies

The technical complexities behind this feat are documented thoroughly in Dennis Shelden’s 2002 MIT Dissertation: Digital Surface Representation and the Constructability of Gehry’s Architecture Source: Dennis Shelden

The precursor to MIT’s Stata Center, Gehry’s 2000 Museum of Pop Culture in Seattle was the first to test translating this digitization workflow into full scale construction:

Hoffman Construction Gehry Museum of Pop Culture

Digital Templating

Wire based templating devices take measurements from rotary encoders

Survey Prisms

A survey prism is a glass reflector that is used in surveying and engineering to reflect the Electronic Distance Measurement (EDM) beam of a total station.

Survey Prism

Site conditions usually vary so greatly that the global coordinate system is not relevant, rather the local coordinate system between particular elements.

SumPoint

Maria Yablonina and James Coleman

Small Robots and Big Projects, Maria Yablonina and James Coleman, ACADIA 2021